How We Make Precast Concrete Foundations

 
 
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If you want to know how we construct Superior Walls precast concrete walls, we need to get technical.

We start with high-strength low-water concrete. That mixture is poured for solid structural integrity into panels and reinforced with steel rebar and polypropylene fibers. When we're making XiTM Plus precast concrete panels, there's also horizontal steel rebar inside top and bottom beams, vertical steel rebar inside each stud, steel-reinforced concrete studs and footer beams. 

Superior strength is built-in each insulated precast concrete panel based on the 7,500+ PSI concrete that is used during construction of the panel. The concrete used in Superior Walls products provides protection against freeze/thaw cycles and water vapor transmission while the urethane sealant used between concrete wall panels provides superior protection against sidewall water penetration. As per our CCMC listing, we also provide additional damp proofing which does add an extra level of protection.

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In 2012 the Canadian Construction Materials Centre (CCMC) declared that Superior Walls precast concrete panels were approved for use in Canada.. Since that time Superior Walls Alberta by Structural Precast has created precast panels for many building projects.

Xi Plus Features

Our Xi Plus precast concrete walls meet or exceed energy conservation requirements from both the International Energy Conservation Code (IECC) and the International Residential Code (IRC). One-inch foam insulated concrete studs and one-inch foam insulation on the bond beams help ensure energy efficiency in the home. Xi Plus precast concrete walls made in Canada feature 5" Neopor® Rigid Thermal Insulation to provide an insulation value of R-23.

Each custom-made concrete panel is manufactured to the specific needs of a project. Features include:

  • 7,500+ PSI concrete reinforced with rebar and polypropylene fibers

  • Four precast and insulated access holes in each standard stud to provide greater ease in wiring and plumbing

  • Horizontal steel rebar inside top and bottom beams

  • Vertical steel rebar inside each stud

  • Insulated corners, studs and bond beam

  • Galvanized steel stud facing

  • Thermally isolated/insulated from exterior

Superior Walls can help builders construct an energy efficient home. As a custom wall assembly, Superior Walls modular precast concrete products contribute to the overall home insulation value and reduce air infiltration into the home, thereby making a huge impact on the overall energy efficiency rating of the home.

Superior Walls precast panels always arrive “damp proof” from the factory and also allow for increasing the amount of insulation without the need for additional framing. The patented wall systems from Superior Walls are custom built to a project’s specification in nearly any home style, allowing you to save on energy bills while gaining additional living space in your home.

Still have questions? Download our factsheet. Or like to visit our plant to see for yourself how our precast concrete panels are made? Just call us toll-free at 1-844-299-2557 or by email at info@structuralprecast.com

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Ricky Lamnews